ThermaTech wall panels and wood framing on a home under construction
ThermaTech in the field

New home building.
Made efficient.

Continuous insulation. Familiar framing.
A simpler way to bring your home together.

A healthier home is the goal. The whole system matters.* Read the details

See how we compare against conventional framing

R-value and real-world mold, side by side

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See how our panelized walls compare to conventional framing

Less heat loss through the wall means lower energy bills, year after year.

How do our walls compare? R-value and real-world mold

REPORTED R-VALUE vs. MODELED PERFORMANCE

2x6-depth walls: the label value vs. modeled performance once framing losses are counted

2x6-depth walls: the label value versus modeled performance once framing losses are counted. 2x6 closed-cell spray foam R-34 to R-20 effective. ThermaTech 5.5 inch panel R-21 to R-43 star, Intertek modeled performance equivalent versus wood framing, with a dashed R-21 conduction only marker. 2x6 open-cell spray foam R-20 to R-16 effective. 2x6 R-19 fiberglass batt R-19 to R-15 effective.

R-VALUE (h·ft²·°F/Btu)

REPORTED / NOMINAL R

ACTUAL MODELED
PERFORMANCE

2x6 CLOSED-CELL SPRAY FOAM R-34THERMATECH 5.5" PANEL R-212x6 OPEN-CELL SPRAY FOAM R-202x6 R-19 FIBERGLASS BATT R-19

APPLY HEAT LOSS THROUGH FRAMING
(THERMAL BRIDGING) + AIR LEAKAGE

R-43*

INTERTEK MODELED
PERFORMANCE EQUIVALENT
vs. wood framing

R-21 conduction only³

R-20 effective²

R-16 effective²

R-15 effective¹

Sources and notes

* Intertek report T6399.01-304-17R0 (06/02/26), Table 3: "Thermatech Insulation Nominal R-value" R-43 (2x4 center studs) / R-42 (2x6 center studs) vs. wood frame (R-50 / R-49 vs. steel frame). MODELED, not tested. It combines THERM conduction (effective R-21) with an ASSUMED 50% cut in infiltration heat loss (1.5 ACH vs. "typical" 6 ACH); panel air leakage "is assumed" and "has not been tested" (ASTM E2178/E2357). Intertek's combined "Total Effective R" is R-23.3, and the report doesn't show how it gets from R-23.3 to R-43. No air-leakage credit is applied to the spray-foam walls, which also air-seal.

¹ Same report, Table 3: ASHRAE 90.1-2022 App. A 2x6 wood-frame R-19 wall = effective R-15 (U-0.067). This is Intertek's baseline and gets no air-leakage adjustment.

² Conduction only (framing, no air leakage). Nominal: 5.5" x R-3.6/in open-cell = R-19.8; 5.5" x R-6.1/in closed-cell = R-33.6 (U.S. DOE Building America spray foam guide). Effective: ASHRAE parallel-path at a 25% framing factor (2x6 @ 16" o.c.), stud R-1.25/in, same layers as Intertek's wall. The same math gives R-15.7 for the batt wall (Intertek: R-15). Cross-check, Building Science Corp. RR-0903 THERM whole-wall: R-16.5 (open-cell, 5.5" R-21) and R-19.1 (closed-cell, 5" R-28/29). BSC notes THERM does not credit spray foam's air sealing.

³ Intertek Table 1: effective R-21.07, U-0.047 (2x4 center studs); meets ASHRAE 90.1-2022 U-0.051. Left-side R-21 is this effective value; Intertek lists the EPS core's nominal insulation as R-24 (R-23.93). Intertek's EPS input assumes R-4.35/in at 1.0 pcf. Use of the Intertek name in advertising requires Intertek's written approval. Full sources: sources.md.

Indoor air in a lived-in ThermaTech house

Testing from a house that was being lived in: total VOCs under 200 ng/L and mold VOCs under 3 ng/L, marked at the lab's detection limits (dashed lines). That is at least 5x lower than the typical home's 1,100 ng/L (median) and at least 3x lower than the 10 ng/L mold VOC average.Open the full-size image.

Testing from a house that was being lived in. It came in below the lab's lowest measurable level for both VOCs and mold VOCs.*

Sources and notes

Enthalpy Analytical, IAQ Home Survey Predict, report 122075. Sample collected 1/9/2026 at the center of the house (about 1,500 sq ft) while the home was occupied. Method EPA TO-17 (air drawn through sorbent tubes, analyzed by GC-MS); the lab is AIHA-LAP accredited.

Results: total VOCs under 200 ng/L and mold VOCs under 3 ng/L. Both are below the lab's reporting limit, the lowest level the test can measure, so the true values may be lower.

Comparison: the lab's dataset of about 45,000 homes averages about 1,900 ng/L total VOCs and about 10 ng/L mold VOCs. Typical-home VOC is the median (1,100 ng/L) from the same lab's published 2019 report dataset of about 8,000 homes; the lab's current dataset of about 45,000 homes averages 1,900 ng/L. The lab's normal range is under 500 ng/L for VOCs and under 8 ng/L for mold VOCs. All 16 Contamination Index categories were rated Normal.

Chart note: curves are redrawn from the lab's charts; the two axes are scaled so the lab's level boundaries line up.

One home, one test. Built with ThermaTech wall panels by a builder attentive to materials. Indoor air depends on many factors; results in other homes may differ.

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REZWOOD protected lumber

Protection starts at the openings

REZWOOD in every window and door buck.

Our window and door frames use REZWOOD protected lumber. Ask about options for interior framing, bottom plates and your wall package.

Treatment, exposure and approved project details determine suitability. No wood or wall system is mold-proof.
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